Production monitoring with AI
See what's happening on every line
Know what's coming next
MeshOS reads OEE, downtime and alarms live from the machines you already have.
- First machine free
- Live within 48 hours
- Read-only
- 1 / 4
Your whole plant on one screen
OEE, output, downtime, energy and alarms for every site, live. No more collecting numbers from five systems before the morning meeting.
- 2 / 4
From the plant down to one machine
Click through hall, line and machine. Availability, performance and quality against target for this shift, with the reason behind every gap.
- 3 / 4
You hear about it while the shift is still running
Alarms, work orders and advice from Mesh AI land in one feed, each with its cause, so the right person acts before the output is lost.
- 4 / 4
Ask Mesh AI, your factory advisor
Ask why line A1 lost OEE or how high tomorrow's peak will be. Mesh AI answers from your live data and your team's knowledge, and prepares the next steps for an operator to approve.
What MeshOS is
The live data layer between your machines and the people who run the factory. It reads the machines you already have, structures the data and shows it in dashboards, alerts and reports.
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48 h
from installation to your first live dashboard
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0
changes to your machines: MeshOS only reads data
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1
machine is enough to start, and it's free
The problem
Your machines know where production is being lost. You find out too late.
Every machine produces data. In most factories it sits in PLCs, Excel and handover notes, so decisions run on information that is already old.
The MeshOS platform
One platform. Independent modules.
One data layer under your factory, with a digital twin and AI on top. Every module clicks onto it, so you never roll out everything at once.
The modules: pick what you need
MeshOS
Modular digital twin of your factory
- One data layer (UNS)
- Digital twin
- AI & agents
Your factory: stays as it is
AI-ready data
One organised data source for your entire factory and the foundation for AI
Most factories have data, but it's scattered across machines, systems and formats that don't talk to each other. MeshOS fixes that first, so dashboards, reports and Mesh AI all work from the same facts.
One language for every machine
Every machine and system speaks its own protocol. MeshOS reads them all and translates the data into one shared format.
Reads from
- Siemens S7
- OPC UA
- Modbus
- MQTT
- ERP & MES
Every data point gets meaning
Raw PLC codes turn into facts your team can act on: which machine, which line, what happened and when.
"ERR_07" becomes
- Packer B
- Line 3
- Stopped: jam at infeed
- 14:22
Grows with your factory
New machines, lines and sites follow the same structure, so the data stays consistent as the factory grows.
Runs on it from day one
- Dashboards
- Shift reports
- Predictive maintenance
- Mesh AI
Whitepaper
It all starts with the data layer.
Why AI on the factory floor succeeds or fails on data. 14 pages, free, sent by email.
Get the whitepaperClient cases
MeshOS in production
Machines and assets already running on MeshOS.
Predictive maintenance Failures flagged weeks before the breakdown
Vibration, temperature and current from three critical machines feed an anomaly model that flags deviations weeks before failure. Maintenance planned around production instead of around breakdowns starting with the assets that hurt most, not a full-plant rollout.
Knowledge capture Thirty years of troubleshooting knowledge, made searchable
An AI copilot trained on years of alarm logs, repair notes and manuals answers troubleshooting questions the way the veteran technician would: machine, symptom, fix. The knowledge stays when the person who carried it retires.
Quality early warning Scrap predicted before it comes off the line
Process parameters temperatures, pressures, cycle times feed a model that flags drift towards rejects while parts are still in the machine. Operators correct course instead of sorting scrap afterwards, and every intervention is logged against the batch.
Getting started
Your first machine live in 48 hours
MeshOS is built to start fast, without major changes to your factory.
Who is it for?
Built for everyone who keeps the factory running
MeshOS brings the same production data to everyone who has to act on it.
For directors and owners
Where capacity and margin are lost, and where improvement pays off first. Live on your phone.
For production managers
OEE, downtime, changeovers and alarms during the shift, and a shift report every morning.
For IT managers
You decide where the data lives and who sees it. The deployment options and security details are below.
Deployment options
Choose the deployment that fits your factory
Not every factory has the same IT requirements. All three options run on the same foundation with the same dashboards.
Included in every option
- Read-only machine connections: MeshOS never controls a machine
- Encrypted connections
- Role-based user access
- Built to help you meet GDPR and NIS2
- Edge device delivered and installed by Meshnex
Cloud
Fastest startEdge device on site, platform on Meshnex EU servers. No extra infrastructure on your side.
- Your data
- Meshnex EU servers
- On site
- Edge device
Hybrid
For teams that want their data local, with the convenience of the cloud.
- Your data
- Buffered on the factory floor, managed in the EU cloud
- On site
- Edge device with a local buffer
Self-hosted
For organisations that need maximum control or no outbound traffic.
- Your data
- Your own infrastructure
- On site
- The full MeshOS stack
Questions
Frequently asked questions about MeshOS
The questions management, production, and IT ask before they start.
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Is MeshOS an MES?
No. MeshOS is not a traditional MES, not a standalone dashboard and not a months-long project. It's a live data layer that connects your existing machines to dashboards, alerts and reports, and lays the foundation for AI. It doesn't replace your existing systems; it shows what is happening on the factory floor.
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Do we need to replace or modify our machines?
No. MeshOS works with existing machines, PLCs and data sources. Meshnex installs a pre-configured edge device on site.
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How quickly can we see live data?
In most situations, first live data is visible within 48 hours of installation on site. The first step is usually one machine or line.
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Can we start with one machine?
Yes. MeshOS is built to start small. You quickly see what data is available, which losses become visible and where the first improvements are. Once the value is proven, you expand.
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Does MeshOS write data back to our machines?
No. MeshOS is read-only by default: it reads data and does not control your machines, so it has no impact on running processes.
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Is MeshOS safe for our IT and OT environment?
It's built for it: read-only access to the OT environment by default, role-based user access, encrypted connections and a choice of deployment. IT can check up front what is connected and how access is managed.
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Where is our production data stored?
Where you choose: on Meshnex EU servers, hybrid with a local buffer, or fully self-hosted on your own infrastructure. With self-hosting, your production data never leaves the building.
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How does MeshOS help with AI and predictive maintenance?
MeshOS structures and labels all machine data from day one, so every data point has meaning. That organised foundation is what Mesh AI, predictive maintenance and automated reports run on. The longer MeshOS runs, the more patterns it can see.
Ready to see what your machines already know?
Start with one machine. Meshnex connects it and shows you which production insights are currently hidden.