MeshOS connects your factory floor to the people who run it and builds the data foundation that makes AI actually work. A Digital twin with Live dashboards, automated shift reports, and predictive insights. All from the machines you already have.
Every machine, line, and shift produces data. But in most factories, that data is locked in PLCs, Excel sheets, and handover notes so you make decisions based on information that's already outdated by the time you read it.
What is MeshOS?
MeshOS reads data from existing machines, structures it automatically, and makes it visible in dashboards, alerts, and reports. No machine replacement, no large IT project. First live data visible within 48 hours.
Integrates with PLCs and data sources from any manufacturer. No replacement or major rework needed.
Visible while the shift is running not the next morning.
Raw machine data is automatically converted into labelled, contextualised data ready for analysis and AI.
The longer MeshOS runs, the more patterns become visible and the smarter the system gets.
MeshOS is built to start fast without major changes to your factory.
Step 1 — We install the edge device
Meshnex delivers and installs an industrial edge device at the machine, line.
Step 2 — We read your existing machine data
MeshOS connects to existing PLCs and data sources. Read only no machine is ever controlled if not needed.
Step 3 — Your first dashboard goes live
OEE, downtime, alarms, and machine status visible in a live dashboard. In most situations within 48 hours.
Step 4 — The data becomes more valuable over time
The longer MeshOS runs, the better patterns, anomalies, and improvement opportunities become visible and the more AI ready the data becomes.
Step 5 — AI works alongside you
Once the data has structure, the MeshOS Copilot becomes usable. Ask in plain language why a line underperformed or what your next bottleneck will be and get proactive alerts, recommendations, and tasks pushed to you the moment the Copilot spots something worth acting on.
Platform
MeshOS brings six functions together in one platform. The technology runs in the background for your team it means reliable data, clear dashboards, and AI insights, alerts the moment something happens.
AI ready data
Most factories have data but it's scattered across machines, systems, and formats that don't talk to each other. MeshOS solves that before AI even gets a chance to run.
What makes MeshOS different from a standalone dashboard or data logger: every measurement that comes in is given meaning immediately. Not just a number, but also: which machine, which line, which site, what it means, and when it deviates. That context is what makes data usable for people and for AI.
Machine A speaks Modbus, Machine B speaks OPC-UA, the ERP speaks something else. MeshOS translates everything into one shared data format so all systems understand each other.
"ERR_07" becomes "Packer B on line 3 stopped due to a jam at 14:22." Always labelled, always in context. That's the difference between raw data and usable information.
MeshOS runs on your hardware or European servers. Your production data never leaves the building unless you want it to GDPR and NIS2 compliant from day one.
Because all data is structured and labelled, AI can work with it immediately. No months of data cleaning the AI foundation is built while the factory runs normally.
New machines, new lines, new locations everything follows the same structure. The data foundation grows and stays consistent, whatever changes in the factory.
Shift reports, anomaly detection, predictive maintenance, and Copilot they all run on the data MeshOS collects and organises every day.
Who is it for?
MeshOS brings the same production data to the people who need to act on it. Management sees where margin is being lost. Production managers see what's happening during the shift. IT keeps control over security and infrastructure.
See where production capacity is being lost, how much margin is left on the table, and where improvement delivers immediate results. No waiting for reports live insight on your phone.
Track OEE, downtime, microstops, changeovers, and alarms while the shift is still running. Intervene before output is lost. An automated report ready every morning.
Read-only machine connections, EU hosting, role based access, encrypted connections. Cloud, hybrid, or self hosted you choose. No data outside Europe unless you explicitly want it.
Deployment options
Not every factory has the same IT requirements. MeshOS works in all three forms with the same foundation, the same dashboards, and the same AI ready data structure.
MeshOS is built for manufacturers who want fast, live insight into their existing machines as a practical layer between machines and the people making decisions.
In most situations, first live data is visible within 48 hours of on site installation.
No full factory rollout needed. Start small, prove the value, then expand.
MeshOS works with what you already have PLCs, sensors, and systems already on the floor.
EU hosting, GDPR and NIS2 compliant. Built by engineers with real experience on factory floors.
All data is collected structured and labelled so analysis, automated reports, and AI can work immediately.
The questions management, production, and IT ask before they start.
No. MeshOS is not a traditional MES. It's a live data layer that connects existing machines to dashboards, alerts, and reports and lays the foundation for AI. MeshOS doesn't replace existing systems; it makes visible what's happening on the factory floor.
No. MeshOS works with existing machines, PLCs, and data sources. Meshnex installs a pre-configured edge device on-site. No machine replacement or major rework needed.
In most situations, first live data is visible within 48 hours of on-site installation. The first step is typically connecting one machine or line.
Yes. MeshOS is specifically designed to start small. You quickly see what data is available, what losses become visible, and where the first improvement opportunities lie. Once value is proven, you expand.
No. MeshOS is read-only by default. The system reads data but does not control machines. This means MeshOS has no impact on running processes.
MeshOS is designed with security as the foundation: read-only access to the OT environment, role-based user access, encrypted connections, and clear deployment options. IT can evaluate upfront what is connected and how access is managed.
Depending on your choice: cloud on EU servers, hybrid with local buffer, or fully self-hosted on your own infrastructure. Your production data never leaves the building unless you explicitly want it to.
MeshOS structures and labels all machine data from day one so every data point has meaning. That organised data foundation is the required input for AI, predictive maintenance, and automated reports. The longer MeshOS runs, the smarter the analysis becomes.
Start with one machine. Meshnex connects it and shows you which production insights are currently hidden.
